Extra Heavy Duty Lintels

Extra heavy duty lintels, like their heavy duty counterparts, provide support where concrete floor loads or attic truss roof loads act on masonry walls. The range of applications is generally the same, but extra heavy duty lintels achieve greater safe working loads (SWL) over larger opening spans.

Best-suited for application above large internal and cavity wall openings, these extra heavy duty lintels effectively spread loads for greater structural integrity. Their unique thermal break means an extra heavy duty cavity wall lintel is also energy efficient.

In the words of one customer, Catnic’s lintels are “by far the best”. You may think the same. Browse our range below.

Catnic extra heavy duty thermally broken cavity wall lintel for 150-165mm cavity with 125-140mm inner leaf

Support & FAQs

Extra Heavy Duty lintels are stronger versions of heavy duty lintels. As is the case with heavy duty lintels compared to standard lintels, extra heavy duty lintels are usually taller and/or made of thicker steel.

Extra heavy duty lintels have Safe Working Loads of 6 tonnes (60 kN) in the case of cavity wall lintels and thermally broken lintels. That rating alters to 5.4 tonnes (54 kN) for external and 5.9 tonnes (59 kN) for interior solid wall lintels.

Please note: These ratings are dependent on the required lintel length. For more help, contact us.

The main and most crucial difference is the load capacity. Extra Heavy Duty lintels have a much higher Safe Working Load which means they can support substantially heavier loads compared to standard lintels. They are made of thicker steel and are taller than standard duty lintels.

The size of lintel you need is mainly determined by the structural opening span you have to cover, plus an additional 300 mm. When correctly specified, a lintel should have a 150 mm bearing on either side of the clear span, be fully bedded on mortar, and sit on top of masonry.

Read more:Lintel size guide: How to specify lintel dimensions

Calculating the load imposed on lintels depends on a variety of factors, including the wall type in which the lintel is installed, and whether floor or roof loads need to be accounted for in addition to masonry loads.

Lintels are primarily designed to support uniformly distributed loads (UDLs), but on occasion, when point loads occur, they also need to be considered. This guide only provides an overview of how the loads on the lintel are established and should not be used as a substitute for obtaining loading calculations directly from the lintel manufacturer or a qualified structural engineer.

What our customers think

Video Guides

When selecting a lintel, there are three factors that should be considered to ensure the correct specification: the type of wall construction, the dimensions of the structural opening and the total load on the lintel. In this video, we run you through the lintel selection process.

Catnic thermally broken lintel installation

Once you have chosen the correct lintel for your project, it is crucial that the lintel be installed properly – if it is not, it could lead to serious issues for the building. In this video, we explain the installation considerations for cavity wall lintels.

Builder installed Catnic CG90/100 lintel

Catnic’s Thermally Broken Lintel is the only lintel on the market to provide a complete thermal break between the inner and outer leafs. In this video, we outline the key benefits of Thermally Broken Lintels and explain the installation process.

Catnic TS90/100 lifted into position by builders

Steel lintels, and specifically Catnic's thermally broken lintels, have a significant role to play in reducing thermal bridging and achieving carbon gains. They represent one of the simplest and most economical ways for building fabric to be designed and constructed to help achieve the carbon gains necessary to meet current and future building regulations.

Catnic balcony installation at kingsdown gate

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